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The Effect of the Excess Titanium Content on the Microstructure of Al – Si Foundry Alloys
12-20Views:139Grain refining is an important technological step for the nucleus growth of the melt, in order to increase the number of nuclei, to improve mechanical properties (tensile strength, yield strength, hardness, elongation), feeding conditions and to decrease the tendency of hot tearing and the degree of sintering. [1][2] The aim of the experiments was the determination of the grain refining effects of titanium (Ti) addition in the form of AlTi5B1 master alloy to the examined alloys (AlSi7MgCu0.5 – AC 42 000, AlSi9Cu3Fe0.5 – 46 500; AlSi9Cu1 – AC 46 400). The results prove that the addition of small amount of master alloy has a favourable effect on the foundry practice.
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Thermoelastic Problems of Multilayered Spherical Pressure Vessels Subjected to Axisymmetric Loading
106-115Views:139This paper deals with the linear thermoelastic analysis of functionally graded multilayered spherical bodies subjected to constant mechanical and thermal loading. The temperature field is arbitrary function of the radial coordinate, the material properties and the radial body force vary according to power law functions along the radius of the sphere. An analytical method is presented to calculate the displacements and stresses within the multilayered spherical body. The method is expanded to tackle the problem of spherical bodies made from radially graded materials with temperature dependent material properties. The results are compared to finite element simulations and other methods.
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Ultrasonic Powder Atomization for Additive Manufacturing
69-75Views:204The following article presents a special case of metal powder production, ultrasonic metal atomization. In this case, ultrasound technology is based on the capillary wave phenomenon. We verify the suitability of the produced powders for 3D metal printing with various tests. In the case of prints with a metal powder bed fusion (PBF), the properties of the raw material of the powder are extremely important. The main results of the tests carried out in the article (SEM images, EDS composition analysis, sieve analysis) were described.
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Impact of Physical Properties of Workpiece Material on Material Removal Rate at EDM
230-237Views:135The volume stock removal from the workpiece during the EDM is one of the important parameters that characterize the productivity of the electro-erosion process itself. Therefore, in terms of the economic efficiency of the electro-erosion process, it is appropriate that the value of the MRR parameter is as high as possible. The paper describes the results of experimental research to identify the extent of influence of the physical properties of the workpiece material on the workpiece material removal rate at EDM. The experiments were carried out using an Aggregron Hyperspark 3 electro-erosion machine on selected tool steels. As a tool electrode material for experimental purposes, graphite with the designation EX-60 was chosen because of its practical advantages.
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Utilisation and Quality Management of Power Plant Fly Ash
329-337Views:224Over the past decades, both the residential and industrial energy demand has increased due to the continuously growing consumption and production. As a large share of the electricity is still produced using fossil fuels, the utilisation of the by-products is a contemporary and pervasive issue. Fly ash is generated in large quantities in coal-fired power plants and has been proven to be an appropriate raw material for various industrial uses. Among others, it is applicable as an additive and lightweight aggregate in the cement and concrete industry, can be used for CO2 sequestration, glass foam production, catalyst production, or as a base material for geopolymers, as well. Geopolymers are inorganic polymers produced via the reaction between solid alumina and silica containing or alkali silicate materials in alkali media. Due to their numerous advantageous properties and wide variety of utilisation possibilities, research on fly ash base geopolymers became widespread topic. The quality of fly ash is determined by technical requirements, and the degree of quality control requirements depends on the final use. In certain fields of applications, standards and regulations have already been created to ensure the consistent quality of the final products made from fly ash, e.g. in the cement and concrete industry. There are various methods for fly ash processing, however, the methods to achieve the necessary properties are not standardised.
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The Mechanical Properties of 3D Printed CuZn28 Brass Specimens with Different Orientations
253-259Views:244In this paper, the properties of CuZn28 brass raw material were presented. The 3D printed metal specimens are made from this material with different orientations. Their mechanical properties (tensile strength, yield strength) and elongation were investigated according to MSZ EN 6892-1: 2012 standard. The strength of the different printing directions is analyzed and it is determined which printing direction is the most favourable. Finally, the effect of the different printing directions upon the structure of the material is studied.
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Literature Overall of Fatigue Analysis Approaches of Vehicle Components Made of Rubber
130-140Views:173Generally, the most frequently used structural materials are metals which have high strength and stiffness. However, there are many cases when other important properties come to the front, as well as high deformation capacity with elastic behavior, high viscosity namely good damping effect. Due to its above mentioned properties, rubber is widely used in vehicle and automotive industry. Vehicle components made of rubber usually exhibit large deformations. Cyclic finite deformations generate temperature in hyperelastic materials. Furthermore it is necessary to take into consideration the effects of ambient temperature. The mechanical properties of rubber depend on temperature and temperature changes can accelerate chemical alteration processes which lead to the material deterioration and fatigue processes. Research on fatigue behavior and fatigue properties of rubber has a great significance for predicting fatigue life and improving durability of rubber products. There are several studies on the fatigue behavior of rubber-based materials, but there is less research in the fatigue life prediction considering the influence of temperature and temperature changes. First purpose of this paper is summarizing the influence of temperature and temperature changes on the fatigue behavior of rubber. The second purpose of this study is to provide an overview of the state of the art on the fatigue life prediction of rubber with primary focus on the different methods available for prediction of fatigue life under the influence of temperature and temperature changes.
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Linear elastic finite element investigation of titanium specimen produced by Additive Manufacturing
85-91Views:89Nowadays orthopaedic implants are mainly fabricated from solid material (titanium alloy). The mechanical properties of these implants are much stronger than human bone tissue’s properties, and this leads to fixation problems and a short lifetime, but today these problems can be eliminated with the usage of metal additive manufacturing. The mechanical properties of the implants can be influenced on demand with the variation of the material structure using different sizes and types of unit cells for building up its structure.
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Investigation of the Granulometric and Mechanical Properties of Inorganic Used Sand
302-308Views:179This paper examines the use of a modified inorganic binder in metal-alloy casting. The results of investigations regarding the effect of reusing the used sand multiple times without reclamation. The technological properties of silica sand with inorganic binders were presented, two different temperatures were applied to make the used sands. After lump crushing the inorganic used sand was recycled in order to make a new sand mixture. Our work was focused on the effect of multiple usage of inorganic used sands on the mechanical and granulometric properties prepared with modified inorganic binder.
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Synthesis of Polylactic Acid (PLA) by Polycondensation Method
286-293Views:367The Polylactic acid (PLA) is compostable and natural renewable sourced plastic type. Its mechanical properties quite similar to the PET, therefore the PLA is a good alternative for strongly ruled food industrial application. The PLA only has one critical attribute – the relatively low glass transition temperature. According to the relevant literature the glass transition of PLA is in the range of 40-70°C. In light of this fact, this material can be used only in that segments of food industrial field where the packaging process temperature are under of the lower limit of Tg range. The actual Tg of a material is highly depends on the molar mass and material structure, therefore the molar mass and the structure of material should be designed according to the future requirements of application and procedures.
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Effect of nanomaterials on work safety
304-312Views:113Nowadays, due to their special properties, nanomaterials are gaining more and more interest and their industrial application is increasing. Their specific properties are mainly due to the fact that the main characteristics of nanomaterials are not always the same as the normal size range of the same material. While these materials fulfill an important new function in the industry, their interactions with the environment and biological organisms are becoming increasingly unpredictable, increasing uncertainty, for example, in their application to human safety. Due to the very rapid technological development, these substances have been used much earlier than the legal framework for their application could have developed, and therefore a binding regulation on the use of nanomaterials is currently not available. At this moment, the manufacturer of the nanomaterial is responsible for the safety of the products. Of course, owever, chemical safety legislation and standards provide an excellent basis for their management, but due to their specific properties, novelty and lack of knowledge of the mechanism of action, risk assessment can still be a challenge for the practitioner.
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Investigating the Effects of Active Cooling in 3D Printing
39-47Views:1443D printing is an increasingly widespread manufacturing process. With the development of machines and materials, the technology is becoming more accessible and easier to use. However, the technology's specificities mean that it requires knowledge of manufacturing technology. In some cases, it is necessary to solidify the freshly deposited layers as soon as possible in the event of large overhangs. This can be achieved by active cooling, which in turn can affect the material properties of the part. This research investigates the effects of active cooling during production.
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Mixing Power Requirement Determination in Agitated Drum Using Dimensional Analysis
76-88Views:178The mixing of granular materials in an agitated drum can be characterized by the dimensionless power equation. The equation was created by dimensional analysis, for which the parameters affecting the mixing power requirement were collected based on the literature. The most important of these are the rotational speed, the drum loading factor, the geometric and physical properties of the mixing drum and the granular materials. The dimensionless power equation is used to estimate with reasonable accuracy the Power number within the given range of applicability , which has been validated by measurements. From the Power number, the mixing power requirement of the mixed granular material can be calculated, which can be used as operational data for selecting the mixing motor.
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Development and Characterization of Sisal Fiber Reinforced Polypropylene Composite Materials
348-358Views:435In most of the developing countries, plastic polypropylene is not fully recycled and converted in-to use after it is once used. Sisal fiber is also widely available in different developing countries like Ethiopia. Adding this two materials and developing automotive interior part was taken as a primary motive for it reduces cost and is environmentally friendly. Thus, the main purpose of this research is to develop composite material from natural fibre (sisal fiber) reinforced with recycled plastic waste (polypropylene) for interior automobile accessories specifically for internal door trim panel application. This research examines effect of fiber length, fiber loading and chemical treatment of fiber on the physical and chemical properties of the sisal fiber reinforced polypropylene (SFRPP) composite material. The waste polypropylene and the treated and untreated sisal fiber with variable length and weight ratio (fiber/matrix ratio) were mixed. Flammability of sisal fiber reinforced Polypropylene (SFRPP) composites material was examined by a horizontal burning test according to ASTM D635 and chemical resistance of the sisal fibre reinforced PP composites was studied using ASTM D543 testing method. The result on the flammability test shows that treated fiber has lower burning rate than untreated fiber and decreases with increase in fiber length and fiber loading. The resistance of the composites to water has increased as the fiber length increases and decreased as the fiber loading increase. Generally, SFRPP composite is found to have better resistance to water than NaOH and H2SO4 and treating the fiber has brought considerable improvement on chemical resistance of the composite. Fiber loading and fiber length has positive and negative effect on the flammability of the SFRPP composite respectively.
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Innovative Utilization Possibilities of Industrial Wastes from Hungary as Construction Industrial Material
203-212Views:126The research results carried out at the University of Miskolc Faculty of Earth Science and Engineering in the Center of Excellence of Sustainable Natural Resource Management show that the physical and mechanical properties of the construction industrial products (strength, compactness) made of waste sources can be controlled reasonably by the appropriate processing technologies and under optimized circumstances and characteristics (particle size distribution, specific surface area). It was established that beside the chemical activation, the mechanical activation of solids is an effective tool for improving the product characteristics. However, this modifies the physical as well as structural, mineralogical properties of the raw materials, therefore its determination is of great importance.
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Polylactic Acid as a Potential Alternatives of Traditional Plastic Packagings in Food Industry
123-129Views:380Huge quantity of synthetic polymers is used as packaging materials in different fields of food industries. A significant part of these polymers applied as a primary, direct food contact construction. The scoped application area is the sweet industry. In this field Polystyrol (PS), Polypropylene (PP) and Polyethylene terephthalate (PET) have used but during the last fifteen years the usage of PET has been grown. In one hand the price of this material is efficient, form other hand the PET is the one of the most safe (for food industrial applications) petrol chemical plastic that can be used as primary or secondary food contact packaging material. To maximize the customer safety and minimize the environmental impact of traditional PET, a new bio-sourced and bio-degradable alternative polymer aimed to be used in this special food industrial segment. One of the potential alternatives is the Polylactic acid (PLA) that would be a possible substitute as it is compostable and produced from renewable sources and has good physical and mechanical properties [1].
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PVC/LDPE Blends: Relationship Between Thermal/Mechanical Properties, Structure and Blend Behaviour
162-165Views:201In this paper the effect of LDPE content in PVC foams are examined on the structure of both the foam and the LDPE. We attempt to understand how LDPE content affects the structure of PVC in blends and how it changes the glass-transition (Tg). These parameters often provide important information related to the overall macromolecular structure of the polymer blend. Thermal analytical techniques such as differential scanning calorimetry (DSC) often used to determine the structural transformation of samples. The effect of the miscibility and composition of the PVC/LDPE foam blends on the thermal stability were also investigated.
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Micromechanical Model of Dry Friction Hybrid Polymer Composite Clutch Facings
335-340Views:105Modelling the complex coupled thermomechanical and tribological contact of a dry friction clutch system between cast iron flywheel and scatter-wound hybrid composite clutch facing requires a thought through investigation of the friction material properties and behaviour. Challenges of the creation of a mechanical stiffness matrix for such a complex material are described in this paper along with simplification ideas and solutions.
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Effect of the Flow Curve Determination on the Thinning of Drawn Parts
16-25Views:100This study presents the results of finite element simulations based on different variations of the flow curve of DC04 automotive thin sheet. The aim of our research is to investigate how different flow curve equations affect the variation of sheet thickness in cup drawing tests. In order to exclude other influencing factors in the experiment, both the sheet material and the geometric properties of the specimen, as well as the external state factors were considered to be the same in all cases. The finite element simulations were performed using Simufact 2021.1 software. Our results shows that there are no significant differences in wall thicknesses until we reach the zone of double necking, where essential differences are observed.
