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Automation Capabilities for the Logistics Service of Jobshop Production System
210-221Views:469One of the most important subsystems of manufacturing is the logistics system for transporting materials between technological phase. It is integrated depending on the production structure. The special feature of highly flexible workshop system production is that the material handling system is typically separate and the movement needs occur independently of each other, so the flexibility of the material handling system is required to achieve the expected production goal. In practice, therefore, the organization and execution of material handling is to a considerable extent dependent on the human factor. The purpose of this research is to explore the potential for automation of material handling activities in this particular production environment.
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Parametric Programming Applied to the Optimal Production Structure in Determining
375-389Views:143The agricultural planning often the question arises, how the different input (fertilizer, feed, irrigation, etc) from what to use on a production (land, animals) unit basis, and to what intensity. The input transformational efficiency experiments by setting analysis and evaluation. For example examined the nutrient replenishers fertilization experiments, the effect of nutritional values of the feed on the body weight gain, milk production in animal experiments. The input input efficiency to the external environment (weather, soil conditions, unexpected events), the technology used and the biological factors both influence. The farmer must be chosen in each sector, taking into account the magnitude of these inputs and environmental requirements. The economic optimum is usually trying to approach the sectoral level, which serves as the basis for future planning data. The mathematical programming models using relatively simply and quickly determine the optimal production structure. The models provide the specific resource requirements for, and the limitations of the objective function coefficients are calculated on the basis of sectoral. This becomes a deterministic model, and we can get the appropriate sectoral analyzes outstanding results of production structures. Therefore the relationships within sectors directly incorporate mathematical programming model and corporate interests placed above the interests of the industry to determine the intensity of the sectoral inputs. in their article a fertiliser application example, we present the production structure and the plant production sector fertiliser input of a time optimization, in which the fertilizer for specified sectoral relationships appear in the model objective function.
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Efficiency Analysis of Production Management System
401-415Views:222Due to the continuously evolving technology, even more escalating market competition has emerged between the companies. This competition is not only about the logistics related processes, it also appears to be significant for the production since the manufacturing companies form the center of global sale streams and without them the items found in logistical processes cannot be created. The role of production’s optimization and efficiency in the supply chain continuously grows since this is the part where a company’s most cost is produced. Our research objective was the examination of a company that applies various manufacturing, assembly technologies, and the used tools and softwares for this purpose were the SAP Business One ERP system and it’s add-on, called PPS One, the latter originated in Switzerland. We used these softwares to provide solutions to companies, especially to those that are dealing with manufacturing and production, for the optimization of their workflows, operations, supervising and controlling of their material. We also monitored from production technology’s elements the capacity planning, production orders, schedules, production tracking and cost accounting. We have made proposals during the analysis that might improve the company's strategy, competitiveness and increase it’s efficiency in business, and at the same time they can facilitate the company's pricing and inventory management activities.
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Decision Support for Difficulties in a Furniture Manufacturing Company
405-418Views:175In “Decision support for difficulties in a furniture manufacturing company” titled work we are presenting in detail the operation of a particular furniture company and the difficulties encountered during its operation, which they try to overcome in some way so that they do not hinder the operation of the company. After that, we will show how we wanted to achieve the production support system. In different versions, we detail what we actually wanted to accomplish while showing results that illustrate the evolution of the system. We also present the difficulties of the development, which is made in Java. We also present the latest version of the system and its results. After processing the input parameters, the system is able to produce results using scheduling algorithms that can help in making important decisions during production planning.
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Process Innovation Tools and Strategies in Production Management
148-162Views:349The method of process innovation helps to recognize the opportunities in production processes that represent clear competitive advantage. Using it, up to 30% change is available in increasing productivity and in the reducing of costs, stocks, and lead times. There is no need for complicated methods in the process development. The power of logical, simple tools relies on the fact that everyone can learn, understand, apply them and give quick feedback about their operation. Significant changes have been made in today's possibilities of designing and operating production systems. The emergence of cyber physical systems, the opportunities offered by big data, and the "Internet of Things" (Internet of Things) have shown strong research potential for more efficient logistics and manufacturing systems. The potential of network co-operation, information gathered from tracing materials in production and communication between machines provide a wide-range of optimization opportunities for manufacturing processes. The toolkit presented in the research cannot only be used in direct production; almost all parts of the value creation process can be broken down into routine actions, so the causes of the problems can be analyzed and the development of the process’ parts can be easier implemented.
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Numerical Modelling and Simulation of Sheet Metal Forming Process
1-6.Views:172Simulation and modelling of sheet metal forming process are well common today in different industries (automotive, aerospace) and several research centers regarding its huge impact for both on production and reliability of the lifecycle of the equipment, and the quality of the product. However, to obtain the best configuration possible with the inputs parameters to achieve high level of production and increasing the durability of the tools needs some extra methods for the optimization for this problem using mostly finite element method cooperated with iterative algorithms based on Artificial Neural Network (ANN) [1]. Whereas this research is focused on modelling of stamping process of stainless steel AISI 304 to investigate to formability of the material, and studying the influence of the friction factor on the quality of the product as well the energy required for each set configuration.
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Mechanical Testing of 3D Metal Printed Stainless Steel Specimens
7-13.Views:121Additive manufacturing (AM) is a cutting-edge production method, which has come a long way since its first introduction in the ’80s. Back in the days its usage was very limited to stereolithography, and was only able to make weak structures, so it only worked for visualization. Four decades later it is one of the leading research fields in production areas, because of its flexibility and its ability to make almost any complex geometry. However, no matter how powerful it is, it is not omnipotent, there are certain size and shape restrictions even this method must apply to.
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Design of Manufacturing Process of Mould for Die Casting by EDM Technology with the Computer Aided
57-63Views:214At present, we cannot imagine a modern production process without computer support. At the same time, its integral part is the implementation of advanced and highly sophisticated production processes and technologies. Their aim is first and foremost to ensure quality production of products with high economic efficiency of the production process. EDM technology is one of the currently active progressive technologies. This is a technology that in practice is characterized by high product quality. The high quality of products not only through this progressive technology, but also other, whether conventional or progressive, is difficult to achieve without computer support. The aim of the paper is therefore to demonstrate the process of manufacturing a die-casting mould using progressive EDM technology using computer support.
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Efficiency of the Machining Process of Circular Shapes by Electrical Discharge Technology
53-61Views:124Due to its high machining precision, EDM technology is nowadays very important in the production of high-precision parts for various industries. The high precision of the machined surface in combination with the ability to machine circular surfaces brings, in addition to several advantages, some negatives. The most significant negative of this machining technology is the relatively low productivity as well as the overall production efficiency. The latter is affected by many accompanying phenomena. The main accompanying phenomenon that contributes to the decline in the overall economic efficiency of EDM is the microgeometry errors that occur due to the non-homogeneity of the EDM process. Another accompanying negative phenomenon is the geometric accuracy errors of the machined surface, as a consequence of systematic destruction of the wire tool electrode, faulty interpolation in its guidance, and, last but not least, its vibration. These aspects consequently lead to the requirement for multiple applications of additional finishing cuts, which significantly reduces the overall economic efficiency of the machining process. Therefore, the experimental research aimed to search for options that can effectively help to achieve higher productivity but especially the overall economic efficiency of the machining process.
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Manufacturing Process Optimization and Tool Condition Monitoring in Mechanical Engineering
72-89Views:204The optimization of manufacturing and production processes with various computer software is essential these days. Solutions on the market allow us to optimize and improve our manufacturing and production processes; one of the most popular software is called Tecnomatrix, which is described in this paper. Tool condition monitoring is a vital part of the manufacturing process in the industry. It requires continuous measurement of the wear of the cutting tool edges to improve the surface quality of the work piece and maintain productivity. Multiple methods are available for the determination of the actual condition of the cutting tool. Vibration diagnostics and acoustic methods are included in this paper. These methods are simple, it requires only high sensitive sensors, microphones, and data acquisition unit to gather the vibration signal and make signal improvement. Extended Taylor equation is applied for tool edge wear ratio. Labview and Matlab software are applied for the measurement and the digital signal processing. Machine learning method with artificial neural network is for the detection and prediction of the edge wear to estimate the remaining useful lifetime (RUL) of the tool.
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Business Strategy in the Model of Linear Activity Analysis of Production
1-14Views:191It was analyzed how the methodology of linear activity analysis of production model supports the implementation of different business strategies at a company level. Aspects of analysis are focusing on openness for markets, lean management and environmental protection strategies. The study reveals that the linear activity analysis of production – mainly due to its efficient process optimization problem solving ability – is capable supporting lean management decisions and implementing additional objectives in business strategies. Such objectives can be sustaining specific production patterns for further development or following strategies for limiting market competition. It will be shown how to quantify the costs of strategic objectives in linear activity analyzing model.
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Application of Topological Methods in the Development of Vehicle Components
67-75Views:113Many areas of the industry are characterized by continuous changes, which define new directions of development in product design. The development of computers and software, the spread of modern production tools and the development of material technology make it possible to expand traditional production technologies with modern processes. Integrated CAD systems have occupied their place in the product design and development process for decades, reforming classical design methods. Popular optimization procedures in integrated CAD systems, such as shape optimization, topological optimization and the new generative design process, provide effective solutions for design engineers in more and more industrial application areas. Experience shows that modern design methods can be used in many areas of industry. The appearance of metal powder printing and additive technology make it possible to test the designed prototypes or even to produce the final products. The following article aims to support the above with the help of a case study.
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Food Industry 4.0 Readiness in Hungary
1-12Views:315In terms of production value, the food industry is the third-largest in Hungary, the first in Hungary in terms of the number of employees, and the first in Europe in the processing industry, as well as a significant user of resources. The research examined the state of art of digitalization readiness, focusing on I4.0 technologies, which supports the management to operate more efficiently the enterprise and to make better decisions. So the focus was on integrated enterprise information systems, management support systems, business intelligence systems, industry 4.0 technologies, and issues related to their application. The analysis based on an online questionnaire survey the request sent to 4.600 enterprises, the response rate was 5% which was representative of the branches of production, covered the Hungarian food and beverage manufacturing sectors in 2019. The companies were asked the most critical technologies in development, going towards Industry 4.0. The research tools were LimeSurvey, Mailing List Server, Excel, Power BI (Desktop, Publishing Server to distribute the results). The used analysing methods were making calculations, pivot tables, models, dasboards. We found that a significant portion of businesses, 78 %, use mobile devices in the manufacturing process. The three most relevant digital technologies are geolocating (GPS, GNSS), cloud computing, and sensor technology. The current level of digitalization and integration cannot be said to be high, but respondents are very optimistic about expectations. Improvements are expected in all areas in the next 2-3 years in terms of digitalisation and integration. Vertical integration involves, first and foremost, cooperation with partners in the supply chain. Horizontal integration means close, real-time connectivity and collaboration within the company. Unfortunately, between 6% and 15% of SMEs (approximately 9% on average) and large enterprises, 36% have a digital strategy. According to the survey, the sector needs significant improvement and creating a digitalization strategy.
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Surface Quality of Carbide Metal After Electrical Discharge Machining
31-38Views:147Recently, the requirements for machining shape-complex products made of hard-to-machine materials, including carbide, have been increasing significantly. However, their machining is rather problematic. Additionally, a high-quality standard of the machined surface is generally required, not only in terms of roughness but also in terms of the geometric accuracy of the machined surface. All this while maintaining a high level of economy in the machining process. However, meeting these demanding requirements in real technical practice is not always an easy task. Moreover, in combination with modern machining processes, only a limited number of production technologies can meet this requirement. Therefore, due to the high demands placed on today's modern production and the required high standard of the machined surface, progressive EDM technology is increasingly finding its application. And it is through this progressive technology that it is possible to achieve relatively good success in carbide machining. The aim of this paper was therefore to describe in detail the results of an experimental investigation aimed at identifying the quality of the machined surface achieved in terms of the roughness parameters of the machined surface in the electrical discharge machining of selected types of carbides using a wire tool electrode.
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Adaptability of Powdered Activated Carbon Production from Ground Catering Waste Pyrolysis Coke
162-171Views:152Three mixture of catering waste was pyrolyzed at 650, 725 and 900 °C and the solid residue (coke) was examined for powdered activated carbon production. For this, the carbon content, iodine number, particle size distribution and scanning electron microscopic images were analysed. Based on the carbon content, these cokes are suitable for activated carbon production, which were 60-85 wt.% (depending on the base material and pyrolysis temperature). The studied cokes showed slightly porous structure with smooth surfaces. Because of this, the iodine number was mostly small (13-30). Based on the grinding experiments, 10 minutes of grinding was found to be optimal. After this grinding time, the reached iodine number of powdered activated carbon was 350-610.
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Flexibility Analysis Of Inventory Cost Model With Ergonomics
166-173Views:153The economic and environmental sustainability issues in supply chain management have integrated by many researchers in the past decades. The ergonomics as a social aspect of sustainability had received a little attention by researchers. Therefore, the aim of the paper is analyzing the flexibility of developed inventory cost model with relaxation allowance and endurance time as a social aspect of sustainability. The effects of distance, unit weight of item and total number of items on relaxation allowance, the total cost of logistics operation and the EOQ model were investigated. The analyzed mathematical model was a single operator-single material model which covered transportation of fixed amount of raw materials from storage plant to production plant by manual material handling with simple cart and picking, storing, pushing and pushing back with empty cart for manual handling of the products. The different parameter values applied for analysis such as total amount of handled items (Q) changes between 500 pcs to 2750 pcs, unit weight of item (w) changes between 0.1 kg to 1 kg, distance of movement by manual material handling for picking and storing motions (d1) changes between 2 m to 3 m and the distance between the storing equipment and the supermarket of the production line for pushing motion (d2) changes between 15 m to 20 m. The results of the analysis indicated that the longer the distance of movement for all motions leads to decrease in savings of the model compared to EOQ model. The increase in unit weight of item is increase the savings obtained from application of our model and decrease the optimal lot size. There was no specific change on savings or optimal lot size as the total amount of handled item is increase. The compared results indicated that an increase in d1 and d2 lead to an increase in optimal lot size and increase in total cost of the model. Consequently, the analysis has shown that a decrease in lot size would be the better way to improve both ergonomic conditions and total cost of production in any different parameter values. Finally, the analysis of the inventory model with ergonomics were proved that this model is suitable for different industrial practices.
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The Implementation of the Japanese and the German Culture into the Operation Hungarian Firm
1-9Views:259How can the Japanese culture be implemented into the operation of a firm - partly a German property working in Hungary. In my presented arcticle I have studied various organisational culture models, and compared them to the culture of our enterprise, seeking for similarities and contraries. I have studied the environmental factors and resources which have an effect on our production. During the investigation I have also considered how can we harmonize cultures of different nations and how it affects the production on the whole. I have also investigated the installation of robots, and searched for the solution how we can make our production much more economical. Due to the persistent decrease of population, and leck of professionals, the use of robots is neccessary to fulfill the customer requirements in time, with the sufficient quantity and required quality of goods. According to the Japanese Toyota-method,theautomatization of a technology can only be successful, if it is tested at least ten times, but –beacuse of the leck of time- we do not have the possibility of it. As the manufacturing parameters and observations have not developed the proper way, the scrap rate is higher than it is at firms, where is more available time for the building up of the technology.
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Simulation of Hot Rolling by Cellular Automata
190-195Views:203Our research is focusing to one of the most complex and important production step of flat rolled products that is the simulation of hot rolling. During hot rolling two phenomena as work hardening and the process of regeneration of crystals has strong influence for physical properties of microstructure of aluminium alloys. It needs to be taken into account in case of rolling technology steps and development. When we talk about aluminium the dynamic softening in fact it is dynamic recovery that is followed by dynamic recrystallization. It goes in the same order of magnitude rate. But in steels the recovery has only a minor effect. Hot rolled and newly modified grain structure is influenced by these dynamic phenomena. Hot rolled grain structure goes through significant changes under further production steps like cold rolling and heat treatments. But aside from these intermediate production steps the microstructure that we get after hot rolling has significant effect for mechanical and grains structure of the final flat rolled product. Proper technology planning is essential that for cellular automata simulation method can ensure useable and good solution for the simulation of recrystallization.
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Optimization of Automotive Industry’s Manufacturing Process with Lean Tools
81-89Views:407Lean plays i mportant role in industrial environment. Automotive industries use lean tools in order to reduce cost and i mprove productivity. To achieve the company's objectives and so lve the detected problems I also used lean tools. By using lean tools we want to decrease total process cost (TPC). In order to achieve this target, the three-shift production has to reduce in two-shift production, which result decrease in the human resource costs and production costs. In order to reduce shifts we have to increase overall equipment efficiency (OEE) and eliminate minimum 50% of wastes by implementing 5s methodology, using Poka-yoke and scheduled maintenance.
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Industry 4.0 Concept and Key Elements
100-111Views:282Growing and constantly changing international competition, increasing market volatility and demand for increasingly customised products (personalised manufacturing), and shorter product life cycles create significant challenges for companies that traditional production systems can no longer meet. Industry 4.0 is a new manufacturing paradigm focused on creating intelligent products and processes. The focus has been placed on achieving fully effective customised production under conditions suitable for mass production. Make-to-order replaces make-to-stock. Despite the growing interest in Industry 4.0, it is still not a consensual concept. There is no clear idea about this new manufacturing paradigm, so I attempt to present the available definitions of Industry 4.0 through the presentation of the scientific literature, declare the concept's technical elements, and present them in detail to get a clearer picture of the concept.
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Incentive Methods of Traditional and Lean Production
1-12Views:457Many research deals with the lean management, but mainly related to the topic of operational management. The target of the author to investigate the lean production can be found there any incentives that could be support of the changed labour market. After the labor market outlook, which may help us to understand the actualities of the topic, grouping the incentive methods based on the model of Hay Group's happening, which is collected on the basis of literature lean processing methods. An identifiable differences in the grouping of lean and related traditional production incentives, which are sometimes more supportive of employees' commitment to the company.
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Utilization of grinding dross remained from production process in order to minimize waste and save costs
18-25Views:115It is i mportant to reuse wastes from production process particulary. In the course of metal roughing grinding dross comes off. Its oil content is high enough to treat i t wi th piston briquette machinery and by this methode part of this oil can be retrievable and returned to production. By means of making a ma terial balance I determined how much effective the machinery has to be to work the dross and its payback was also calculated.
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Climate-Neutral Energy Production - Prospects in Hungary in 2024
53-60Views:92In order to protect our planet's climate, it is important to reduce humanity's carbon dioxide emissions significantly. The energy sector is one of the most polluting industries, but the rapid spread of renewable energy sources over the past 20 years can significantly contribute to the reduction of carbon dioxide emissions. The study examined which energy sources are used to produce electricity in Hungary, and how the proportion of renewable energy has developed in recent years compared to more polluting energy production methods. There is a strong negative exponential relationship between the share of renewable energy and the carbon dioxide emissions of the energy sector, based on which the carbon dioxide emissions of the energy sector can be significantly reduced by increasing the share of renewable energy. A forecast was made for the renewable share based on past data and the revised state of the National Energy and Climate Plan in 2023, and a linear forecast was made for the energy sector's emissions. There is a strong exponential relationship between the data series. Both models examined in the study had strong explanatory power, but neither model supports the possibility of climate-neutral energy production by 2030.
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The green methanol - playing a role in sustainable energy management
249-258Views:164Global energy demand is constantly increasing, so the energy sources we use, and the efficiency of energy use are of paramount importance for the future of humanity. Methanol can play a key role in the sustainable use of natural resources, in the efficient and smooth transition from a fossil oil-based energy system as well as in reducing greenhouse gas emissions. Long-term thinking will result in an increase in the use of renewable energy sources, which will favour the spread of green methanol technology and thus the use of a carbon-neutral fuel. The raw materials for the production of green methanol may include municipal solid waste, agricultural waste, renewable hydrogen and carbon dioxide and the methanol has many uses, both as fuel and chemical feedstock. It also provides an opportunity to chemically store excess renewable energy from intermittent sources, thereby reducing dependence on fossil fuels. The price of electricity used for electrolysis is the main determinant of the economical production of green methanol, so the reduction of the cost of solar and wind energy greatly contributes to the competitiveness of carbon-based production.
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Framework of Industry 4.0 Technologies
213-223Views:1514The increasing competition and globalization have changed the micro- and macro environment of companies worldwide. The number 4.0 marks the fourth industrial revolution, bringing information technology and automation closer together leading to fundamental changes in production methods. It is not only about the penetration of technology but also about the paradigm shift in business processes. Industry 4.0 is becoming a daily reality for domestic companies as well, giving rise to the era of high-level interaction among production resources and different players. Industry 4.0 will transform the structure of production and change global competitiveness giving enterprises new opportunities to create added value. In my study I presented the concept of Industry 4.0, its framework and innovative technologies. I described the intelligent logistics solutions and the most important advantages of Industry 4.0. Essentially, the use of these tools include in addition to the explosive development of industry the digitalisation of the entire economy affecting society as a whole. It is of great importance that small and medium-sized enterprises also respond to new technological opportunities otherwise will significantly lagging behind in the digital transition.
