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Utilization of 3D Printing in Replacement of Basic Plastic Workpieces
274-282Views:206In the experiment, a 3D printed cogwheel is made using the FDM technology to replace a broken part in a sewing machine. The aim of the project is to examine if a 3D model can be created and manufactured using only entry-level technical knowledge and tools. By the end of the article, it will be apparent that creating functioning plastic parts with a hobby 3D printer and basic CAD experience is very much possible.
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Investigating the Effects of Active Cooling in 3D Printing
39-47Views:1423D printing is an increasingly widespread manufacturing process. With the development of machines and materials, the technology is becoming more accessible and easier to use. However, the technology's specificities mean that it requires knowledge of manufacturing technology. In some cases, it is necessary to solidify the freshly deposited layers as soon as possible in the event of large overhangs. This can be achieved by active cooling, which in turn can affect the material properties of the part. This research investigates the effects of active cooling during production.
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The Mechanical Properties of 3D Printed CuZn28 Brass Specimens with Different Orientations
253-259Views:237In this paper, the properties of CuZn28 brass raw material were presented. The 3D printed metal specimens are made from this material with different orientations. Their mechanical properties (tensile strength, yield strength) and elongation were investigated according to MSZ EN 6892-1: 2012 standard. The strength of the different printing directions is analyzed and it is determined which printing direction is the most favourable. Finally, the effect of the different printing directions upon the structure of the material is studied.
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Tribological Behaviour Comparison of ABS Polymer Manufactured Using Turning and 3D Printing
46-57Views:196Additive and subtractive manufacturing of Acrylonitrile Butadiene Styrene (ABS) were employed for fabricating samples. The Additive manufacturing was represented through 3D printing, whereas subtractive manufacturing carried out by Turning. Some developments have been applied for enhancing the performance of the 3D printer. Tribological measurements of the turned and 3D printed specimens have been achieved. Studying the difference between static and dynamic friction factors and the examination of wear values were included. A comparison of the tribological behaviour of the turned and 3D printed ABS polymer has been investigated.
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Analysis of Thermal Degradation in the Annealing Process of Colored Parts Built by Extrusion-Based 3D Printing
124-133Views:393With the ever-increasing request of light materials, poly lactic (acid) PLA, have got much in consideration. Low-cost PLA materials have risen its use. Those possess some benefits but nevertheless insufficient mechanical strength. The printed PLA objects have a stumbling block for practical applications. Thus, annealing is an interested alternative to make 3D printed objects strong. This thermal treatment can significantly develop investigational studies and offer technical data. Hence the purpose of this paper is study and discuss how to increase the flexural strength through annealing process. Geometry distortions and color degradation will be analyzed. Differential Scanning Calorimetry, Taguchi Method (TM) and variance (ANOVA) were applied as part of the design experiments and analysis. Twenty-seven printed specimens were tested and factors as temperature, time and color were selected.
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Ultrasonic Powder Atomization for Additive Manufacturing
69-75Views:198The following article presents a special case of metal powder production, ultrasonic metal atomization. In this case, ultrasound technology is based on the capillary wave phenomenon. We verify the suitability of the produced powders for 3D metal printing with various tests. In the case of prints with a metal powder bed fusion (PBF), the properties of the raw material of the powder are extremely important. The main results of the tests carried out in the article (SEM images, EDS composition analysis, sieve analysis) were described.
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Mechanical Testing of 3D Metal Printed Stainless Steel Specimens
7-13.Views:117Additive manufacturing (AM) is a cutting-edge production method, which has come a long way since its first introduction in the ’80s. Back in the days its usage was very limited to stereolithography, and was only able to make weak structures, so it only worked for visualization. Four decades later it is one of the leading research fields in production areas, because of its flexibility and its ability to make almost any complex geometry. However, no matter how powerful it is, it is not omnipotent, there are certain size and shape restrictions even this method must apply to.
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Development of a Small-Scale Plastic Recycling Technology and a Special Filament Product for 3D Printing
365-371Views:408In our days, the fight against pollution has become a real challenge for the state. recycling is one of the solutions that is adopted in several nations to reduce the rate of plastic discarded in nature. The amount of plastic waste has been increasing for decades contributing to the environmental pollution that is one of the most serious problem of the mankind. according to the statistics not only the household plastic waste, but the industry discharge is increasing because the utilization of plastic as a raw material is more and more extending. plastic can be found in a lot of products, huge number of bottles, plastic bags, computers, auto parts are sold every day. The current applications for using recycled plastics in fabrication and design are fairly limited, on a small scale, plastics (such as abs, HDPe1, or Pe2t) are shredded and formed into pellets, and then either extruded into lament to be used in existing 3d printers, or injection molded into small parts and pieces of larger components. at a large scale, recycled HDpE is melted into sheets and either used directly as sheets in construction, or then heat formed from a sheet into components for construction. these methods of fabrication using recycled plastics are the norm because of their straightforward processes. nevertheless, each method leaves some complexity to be desired. This paper we study the types of plastics and diagnose the pollution caused by the latter. this allowed us to design and size a recycling station of plastic into filaments for three-dimensional printers. this station which will contribute to the fight against pollution. the station consists of two machines for grinding of the plastic and the other for the extrusion of the desired filaments. we were able to make a theoretical academic study on both machines and also we designed with solidworks 2015. The theoretical study is spread of the mechanical calculations necessary to the design and validation of the structure using the tools. as the prospect of this project, we want to complete the achievement of this station while completing the crusher and extruder mechanically. then switch to electric and electronic parts (introduction of engines, sensors and wiring...). In the case of waste plastics that are recyclable and reusable. the most widely used are polyethylene terephthalate (pet, used for synthetic fibers and water bottles), and second high-density polyethylene (hdpe, used for jugs, bottle caps, water pipes).
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Application of Topological Methods in the Development of Vehicle Components
67-75Views:106Many areas of the industry are characterized by continuous changes, which define new directions of development in product design. The development of computers and software, the spread of modern production tools and the development of material technology make it possible to expand traditional production technologies with modern processes. Integrated CAD systems have occupied their place in the product design and development process for decades, reforming classical design methods. Popular optimization procedures in integrated CAD systems, such as shape optimization, topological optimization and the new generative design process, provide effective solutions for design engineers in more and more industrial application areas. Experience shows that modern design methods can be used in many areas of industry. The appearance of metal powder printing and additive technology make it possible to test the designed prototypes or even to produce the final products. The following article aims to support the above with the help of a case study.
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The Use of Additive Manufacturing for Wind Tunnel Simulations
62-71Views:154The current economical situation requires aircraft operators to start organizing their activity in the direction of carbon neutrality using innovative solutions.
The goal of present study is to desing a brand new wingtip device using 3D printing which helps reducing aerodynamical drag, leading to fuel efficiency and less carbon emission with its innovative shape.
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Application of Additive Technology in Precision Casting
43-56Views:197In this paper the surface of the prepared test specimens had been examined with light microscopy and surface roughness measurements. In order to improve the surface smoothness of PLA specimens, application of ethyl acetate was required. After this surface treatment, microscopic images were taken again. The melting and decomposition temperatures of the materials had been determined using derivatography. The chosen method was precision casting with gypsum molding. Also, the plaster molds had been burnt out according to the predefined melting and firing diagram. The measurement series shows that the samples produced by 3D printing can also be used in the field of precision casting. They provide greater freedom of design, more sophisticated pieces, and prototypes can be finished in a shorter amount of time.
