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HAZ Characterization of Automotive DP Steels by Physical Simulation
478-487Views:367DP steels were extensively used in the vehicles industry due to its extraordinary combined properties of strength, ductility, formability and weldability which contributed great significance in reducing strength to weight ratio and CO2 emission. High strength steel i.e. DP steels (3 different grades) were experimentally investigated and thermophysically simulated using Gleeble 3500 simulator to determine softening and hardening in heat affected zone. Samples were heated to different peak temperatures (1350 °C, 950 °C, 775 °C and 650 °C), two cooling time (t8.5/5 = 5 s and 30 s) and Rykalin 2D model were selected. The hardness and microstructure of the specimens were tested and analysed. For longer cooling time (t8.5/5= 30 s), we observed that softening occurs in all grade of investigated DP steels to all sub-regions. But for shorter cooling time i.e. t8.5/5= 5 s the softening is higher in intercritical HAZ compared to other sub-regions for all the types of DP steel with short cooling time (t8.5/5 = 5 s). However, the hardening zone in the CGHAZ occurs when Tmax is 1350 ºC for DP600, DP800 & DP1000 steels but it is more prominent in DP800 as compared to others two steel grade.
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Polylactic Acid as a Potential Alternatives of Traditional Plastic Packagings in Food Industry
123-129Views:523Huge quantity of synthetic polymers is used as packaging materials in different fields of food industries. A significant part of these polymers applied as a primary, direct food contact construction. The scoped application area is the sweet industry. In this field Polystyrol (PS), Polypropylene (PP) and Polyethylene terephthalate (PET) have used but during the last fifteen years the usage of PET has been grown. In one hand the price of this material is efficient, form other hand the PET is the one of the most safe (for food industrial applications) petrol chemical plastic that can be used as primary or secondary food contact packaging material. To maximize the customer safety and minimize the environmental impact of traditional PET, a new bio-sourced and bio-degradable alternative polymer aimed to be used in this special food industrial segment. One of the potential alternatives is the Polylactic acid (PLA) that would be a possible substitute as it is compostable and produced from renewable sources and has good physical and mechanical properties [1].
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Synthesis of Polylactic Acid (PLA) by Polycondensation Method
286-293Views:547The Polylactic acid (PLA) is compostable and natural renewable sourced plastic type. Its mechanical properties quite similar to the PET, therefore the PLA is a good alternative for strongly ruled food industrial application. The PLA only has one critical attribute – the relatively low glass transition temperature. According to the relevant literature the glass transition of PLA is in the range of 40-70°C. In light of this fact, this material can be used only in that segments of food industrial field where the packaging process temperature are under of the lower limit of Tg range. The actual Tg of a material is highly depends on the molar mass and material structure, therefore the molar mass and the structure of material should be designed according to the future requirements of application and procedures.
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The implementation of Balanced Scorecard System in social enterprises using the social-cooperatives – compliance with the needs of external organisations
300-317Views:388To discover the major economic problems of social cooperatives, we have made a survey. The analysis of this survey stated that the quality of available labour force and the finding of the proper target markets are the biggest concerns of social cooperatives. By this survey a Balanced Scorecard model (BSC) was implemented, which is an adaptation of Bull’s model (Bull, 2006). Present paper demonstrates the BSC modul to satisfy the needs of external partners and authorities. These needs and the tracing indicators were determined, furthermore the frequency of the indicator measurement was also proposed.
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Investigation of Aluminum Dross as a Potential Asphalt Filler
445-451Views:286There is a great concern about utilizing different waste materials all over the world. Stockpiling in landfills is not a final solution, therefore researchers try to find alternative methods to utilize these materials [1-5]. One potential area may be road construction. Fillers are one of the most important components of asphalt pavements. It has a dual role. First of all, these fine grained mineral materials (d<0.063 mm) enhance the cohesion with bitumen. Second is to fill the gaps between the particles to produce more compact mixture [6]. The aim of this research is to reveal the possibility of utilization of aluminum dross as a potential asphalt filler. This material, which is a by-product of aluminum casting process, is produced in large quantities year by year and its storage in landfills is not a proper solution. Therefore, there is an increasing demand to utilize this material. During the research material structural tests were made, which can characterize the samples (limestone powder, dross), and the cohesion between bitumen and filler can also reveal. Particle size distribution, BET specific surface area and porosity were investigated. Scanning electron micrographs were taken and oil adsorption test were also made.
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Designing of Lab-scale Anaerobic Digester Equipped with Maxblend Impeller to Evaluate Effect of Mixing on Anaerobic Digestion
404-413Views:313Operational parameters can be easily controlled at lab scale experiments for an anaerobic digestion process. Our aim is to design a lab-scale digester equipped with an impeller to investigate how the geometry of impeller and different mixing modes effect the biogas yield of digester. Further, the methods of measuring the gas volume, gas composition, mixing intensity, torque, temperature are discussed in this article. The assembling of 4 liters digester is described which can be operated at various operating parameters which control the anaerobic digestion process. Mixing is very important to enhance efficiency of an anaerobic digester. To attain mixing Maxblend impeller is used in this lab-scale digester due to its better performance for mixing and power consumption. Various design consideration has been described.
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Simulation of Hot Rolling by Cellular Automata
190-195Views:344Our research is focusing to one of the most complex and important production step of flat rolled products that is the simulation of hot rolling. During hot rolling two phenomena as work hardening and the process of regeneration of crystals has strong influence for physical properties of microstructure of aluminium alloys. It needs to be taken into account in case of rolling technology steps and development. When we talk about aluminium the dynamic softening in fact it is dynamic recovery that is followed by dynamic recrystallization. It goes in the same order of magnitude rate. But in steels the recovery has only a minor effect. Hot rolled and newly modified grain structure is influenced by these dynamic phenomena. Hot rolled grain structure goes through significant changes under further production steps like cold rolling and heat treatments. But aside from these intermediate production steps the microstructure that we get after hot rolling has significant effect for mechanical and grains structure of the final flat rolled product. Proper technology planning is essential that for cellular automata simulation method can ensure useable and good solution for the simulation of recrystallization.
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Casting Issues of Thick-Walled High Pressure Die Castings
159-166Views:274Die casting is a manufacturing process for producing accurately dimensioned, sharply defined, smooth or textured surface metal parts. It is accomplished by injecting liquid metal at fast velocity and under high pressure into reusable steel dies. Compared to other casting processes, die casting is at the top end of both velocity and pressure. The high velocity translates into a very turbulent flow condition. The process is often described as the shortest distance between raw material and the finished product.
Pre-fill is a process technique that is the result of significantly delaying the start of fast shot beyond the “metal at the gate” position. It can be stated as a percentage of cavity fill or as a distance beyond metal at the gate.
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Utilisation and Quality Management of Power Plant Fly Ash
329-337Views:360Over the past decades, both the residential and industrial energy demand has increased due to the continuously growing consumption and production. As a large share of the electricity is still produced using fossil fuels, the utilisation of the by-products is a contemporary and pervasive issue. Fly ash is generated in large quantities in coal-fired power plants and has been proven to be an appropriate raw material for various industrial uses. Among others, it is applicable as an additive and lightweight aggregate in the cement and concrete industry, can be used for CO2 sequestration, glass foam production, catalyst production, or as a base material for geopolymers, as well. Geopolymers are inorganic polymers produced via the reaction between solid alumina and silica containing or alkali silicate materials in alkali media. Due to their numerous advantageous properties and wide variety of utilisation possibilities, research on fly ash base geopolymers became widespread topic. The quality of fly ash is determined by technical requirements, and the degree of quality control requirements depends on the final use. In certain fields of applications, standards and regulations have already been created to ensure the consistent quality of the final products made from fly ash, e.g. in the cement and concrete industry. There are various methods for fly ash processing, however, the methods to achieve the necessary properties are not standardised.
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The Pressure Characteristics of the Released Gases from Sand Cores
73-79Views:304The core packages used for the production of castings are generally made from cores of different quality (no- bake phenol, HB-phenol, and HB-furan) and resin quantity, to meet the various requirements for the casting. In our research, the effect of the amount of resin on the pressure of the gases evolved from the cores was investigated. Experiments have shown that increasing the amount of resin has a different effect on different binder systems.
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Combustors with Low Emission Levels for Aero Gas Turbine Engines
503-514Views:708The aircrafts are responsible for emitting several types of pollutants, especially the pollutants in the form of NOX, CO2, CO, UHC, SOX and Particulate Matter PM (smoke/soot). The impact of aviation emissions on the global is well known, where these emissions modify the chemical and microphysical properties of the atmosphere resulting in changes of earth’s climate system, which can ultimate in critical changes in our planet fragile ecosystem, also the pollutants produced by aircraft engines cause many health problems. This is why the International Civil Aviation Organisation (ICAO) is seriously seeking to control the emission levels by issuing new standards during the successive meetings of the Committee on Aviation Environmental Protection CAEP (CAEP/01 in 1986, CAEP/2, CAEP/4, CAEP/6, CAEP/8, etc). The new regulations include more stringent standards aimed to reduce emission levels, this led to increased interest in low emission technologies. In this paper, a comprehensive review of low emissions combustion technologies for modern aero gas turbines is represented. The current low emission technologies include the high Technologies Readiness Level (TRL) including RQL, TAPS, DAC and LDI. Also, there are advanced technologies at lower TRL including LPP, ASC and VGC.
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Effect of Heat Input on the Toughness Properties of S690QL Steel during Hardfacing
1-12Views:82In recent years, the use of high-strength steels in hardfacing process has become increasingly common. One typical industrial example is the case of hydraulic shears used in building demolition operations, where the components are exposed not only to significant abrasive wear but also to intense dynamic loading. The use of quenched and tempered high-strength steel grade S690QL has become particularly widespread in this field, primarily as the base material for the hardfacing applied to the most heavily loaded regions of demolition shears. However, quenched and tempered high-strength steels are highly sensitive to the effects of the welding thermal cycle, which typically cause detrimental changes in the microstructure and mechanical properties of the heat-affected zone. The thermal cycles occurring during hardfacing differ from those typical of fusion welding, and consequently, the structure and mechanical properties of the resulting heat-affected zone may also vary. In addition, the penetration depth of the hardface layer can differ, which may significantly alter the load-bearing cross-section of the high-strength steel and, thus, the in-service behavior of the component. In the experimental work, hardfaced samples were performed on S690QL base material using different levels of heat input, thereby producing varying penetration depths. The aim of the study was to determine the effect of penetration depth on the resistance of the hardfaced component to dynamic loading. The tests were carried out at both +20 °C and –40 °C. The results clearly demonstrated that samples with deeper penetration exhibited reduced toughness at both investigated temperatures.
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Application of Nanomaterials in Food Industry and Agriculture
116-126Views:334Nanomaterials have unique application features which can mainly be associated with their size properties. These materials have much higher surface than the normal particle size variant of the same materials. Due to these properties, nanomaterials are widely used in the industry. Food industry and the agrarian sector are using these materials increasingly. The main goal of nano size components and additives are the improvement of some parameters of the food manufacturing process, the elongation of the best before date of the food and the improvement of the texture, stability and the consistence of the food. Probably, nanomaterials will play an important role in the development of the food industry, moreover, it can be anticipated that nanotechnology will also appear there and will influence the whole food chain. It should be noted that food industry is using several nano size class materials which are not referred to as nanomaterials. Some examples are the micelles of some proteins, like milk protein, and fatty acids. Considering all these, the aim of our work was to present a thorough review and summary of the current applications.
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Application of Rexroth Controlling for Inverted Pendulum
174-179Views:301This paper deals with the control of an inverted pendulum. Balancing techniques are used in great many controlling problems. The inverted pendulum problem is often used as a benchmark. The theoretical background is well-known and easy to treat. A commercially available Rexroth axis controller and a CKK compact module are used to control the input of the system, which is usually applied in industrial fields. A test bench has been designed and built. A PLC based program has been developed to swing up the pendulum from the rest location to inverted position and LQR controller is designed to balance the system.
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Effect of the Changes in Bulk Density and Granulometric Properties on the Strength Properties of the Moulding Sand Mixtures
116-122Views:364Foundry technology uses a lot of several natural materials. Sands use for preparing mixtures whereby making moulds or cores. Sand is defined as a granular, refractory major portion of mixture (90 – 98% in dependence on used binder). Sand properties depend on it has chemical and mineralogical composition; mainly particle size distribution and shape of grains and its size and sand surface texture. A comparative measurement of two quartz sand with different surface quality was carried out. Greensand mixtures were prepared to measure their permeability, compressive strength and wet tensile strength. The strength of sand mixtures has two main components. One of them is the cohesion of the binder; the other one is the adhesion between the binder and the foundry sand. The aim of this research is to determine the ratio of cohesion and adhesion within the strength values.
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Investigation of Zeta Potential of Water Based Nanomagnetite-Bentonite Dispersions
54-66Views:307The stability of different type nanomaterials play an important role among recent scientific and industrial
challenges, including the examination of the effect of polymers, surfactants and their mixture on surface and electric surface properties and aggregation extent of dispersed particles, which are of utmost importance. Bentonite and its composite with different nanomaterials are frequently used for instance in environmental protection for wastewater treatment, since due to their great specific surface area they have excellent sorption properties. There are several publications in the literature for the application of bentonite in drilling muds. By using them the fluid loss can be decreased during the drilling process, the filtration of the fluid can be increased, it also improves the rheological properties and the formation damage can also be mitigated. During research the investigation and the analysis of the zeta-potential of nanoparticles and their composites at different pH and salt content can be an interesting topic. During our experiments the electric surface properties of nanomagnetite synthetized in laboratory (NM), cation
exchanged bentonite from Mád (Be) and the composite particles of these particles were investigated. Hybrid particles of different compositions (9:1, 7:3, 1:1, 3:7, 1:9) were analyzed at different potassium chloride concentrations (0.1 – 0.0001 M). The surface adsorption on the surface, i.e. the change in the surface charge can be traced well by analyzing the obtained zeta-potential values. The behavior of such systems was observed in the full pH interval, thus, valuable data were obtained regarding the colloidal stability. As for the stability, different requirements may emerge in practice, there are application fields where the colloidally stable system is advantageous, on the other hand, in some cases, ceasing the stabile system is the goal. Our investigations are of high importance in terms of stability and its characterization. -
Analysis of a Special, 3D Metal-Printed HPDC Tool Material
251-265Views:357High Pressure Die Casting (HPDC) is still the most productive metal-casting method of our time, however the more demanding are the industrial expectations, the more challenging it becomes to ensure the creation of the difficult cavity geometries and the thermal balance of the die-cast tool. New perspective is required, thus we can utilize high heat-conductivity tool steels and additive manufacturing technology.
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PVC/LDPE Blends: Relationship Between Thermal/Mechanical Properties, Structure and Blend Behaviour
162-165Views:331In this paper the effect of LDPE content in PVC foams are examined on the structure of both the foam and the LDPE. We attempt to understand how LDPE content affects the structure of PVC in blends and how it changes the glass-transition (Tg). These parameters often provide important information related to the overall macromolecular structure of the polymer blend. Thermal analytical techniques such as differential scanning calorimetry (DSC) often used to determine the structural transformation of samples. The effect of the miscibility and composition of the PVC/LDPE foam blends on the thermal stability were also investigated.
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The Challenges of the Labour Law and Economic in the Future Labour Market
116-130Views:994The aim of the study is to examine how the effects of globalization affect the global labor market, and how high-level automation and digitalization affect the expectations of labor market actors and the world of labor law. We analyze the legal framework and the economic and social utility of acquiring competences for new challenges in the industry. We will look in more detail at the future of the low-skilled labor force in a changing labor market as a function of acquiring new competencies. We believe that changes in the labor market and novel processes will also pose new challenges for employers and employees. Changes in the labor market raise the question of what kind of benefits an outgoing worker will receive until he or she acquires new competencies. Is the social welfare system in the current sense capable of supporting lifelong learning, or is it necessary to explore alternatives such as basic income? All this needs to be done in the light of the legal and economic scrutiny of the concepts of efficiency and economy. This is because acquiring competences for the new employee also brings new added value.
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Maintenance from the Work Safety Point of View
190-196Views:267Deterioration of the technical condition of plant equipment is a common phenomenon nowadays. According to the experience of authorities, all this contributes to the occurrence of malfunctions and accidents. Plants that operate with an inadequate conservation strategy are now nearing the end of their design life, thus posing an increased accident risk. Aging processes are often accelerated by the operator's underestimation of the effects of equipment stress and the extent of deterioration mechanisms, and the consequent inadequate design and operation of condition monitoring and maintenance procedures. The aim of our work is to examine trends in the light of modern maintenance optimization methods and, in connection with this, to make proposals for the optimization of maintenance scheduling for employers.
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Potentiodynamic Study of the Effects of Nickel on The Electrodeposition of Zinc from Chloride Media
15-24Views:301Abstract. The potentiodynamic experiments of the nickel effects on the zinc electrodeposition have been done to understand the impact of Ni impurities on the electrowinning of Zn from spent pickling liquor. The nickel chloride solutions of Ni concentrations 90 and 1 g/dm3 were used as the electrolytes. The latter was also mixed with 90 g/dm3 Zn in the experiments. All the runs were carried out at room temperature with 40 mV/s continuous polarization speed and with 1/s sampling rate. It was observed that nickel electrodeposition from chloride media containing 90 g/dm3 Ni started with the generation of hydrogen bubbles, entirely blocking the cathode surface. Only a slight current development was observed until the polarization potential ~ -0,8 V. The visual observation showed bubbles also formed at the anode, which may represent chlorine and/or oxygen evolution. While, in the electrodeposition of nickel with only 1 g/dm3 Ni concentration in the electrolyte, metal deposition was hardly observed, but visible hydrogen bubbles constantly blocked the cathode surface. A similar tendency was observed in the mixed-solution electrolysis cell; the initial tiny bubbles accumulated at the cathode surface more than in the pure Zn solution. The enhancement of H2 evolution indicates how nickel deposition may contribute to the loss of useful current in the process of Zn electrodeposition. The mass of nickel deposited from the mixed solutions significantly decreases as the Ni concentration decreases in the electrolyte, while the mass of deposited zinc is relatively constant. It means that the purity of the produced Zn is appreciably higher – with respect to Ni – if nickel is efficiently eliminated from the solution before electrowinning.
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Effect of the Friction Coefficient on Clinch Joints
86-90Views:376In this study the effect of the friction coefficient on the clinch joints was examined in experimental and numerical way also. The knowledge of the frictional behaviour during the mechanical joining (i.e. clinching) is important from the point of view of resultant geometry which is related to and influence the strength of the joints, and furthermore the maximal forming force is limited by the tool’s failure load which can be reach with a non-favourable frictional condition, as well the aesthetic aspect are also has an importance in some special cases (e.g. in automotive industry).
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Learning Curve Based Sigma Level Determination in Interrupted Non-Production Processes
260-270Views:242The philosophy and methods of six sigma process development have been applied successfully since mid1980s, and the application of the six sigma concept in non-production processes has increased significantly in the last decade. In this paper processes that can be characterized by learning curves are modeled. The quality of such processes can be analyzed on the basis of the six sigma concept. In this paper two back office processes are analyzed. The processes are built up of simple repeated steps and incorporate some interruptions. The application of the model allows the calculation of the maximally permitted number of interruptions in the process if the preliminary determined norm is to be kept.
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Classification of Nanomaterial’s Risky Properties on the Aspect of Human Safety
34-45Views:332Due to their unique properties the application of nanomaterials continuously extends thus these appear for several industries. The industrial application of nanomaterials became significant during the last decades. As a result of the intensive development, our knowledge about the exact influence of nanomaterials for living bodies and human health is characterised by deficiency for both short and long time. Nanomaterials able to be entered to the living organism through several ways then invade to the circulatory system and the lymphatic system, reach the organs and can induce various kind of damages and serious diseases as a result of their different appearance, physical and chemical properties. Legislation in Hungary and in the European Union seems to be incomplete. There is no document which summarizes and details the risky factors and parameters in case of a risk assessment. Our aim was to develop a criterion system considering the risks related to the use and contact of nanomaterials based on their physical, chemical and biological properties, which criterion system could provide basic principle for a risk assessment thereby make the industrial processes safer both for the employees and those who are in the vicinity.
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Industrialization of knowledge in the University of Miskolc
61-73Views:331Life of universities has transformed thanks to “massification”. The costs of education have increased and universities had to manage a higher number of people. The economic management has moved towards business-like operation. The university has been transformed into an entrepreneurial university, while science has become knowledge production. The scientific policy has started to serve the needs of industrial corporations. The article titled (Industrialization of knowledge) introduces the research, developments, and innovations of the University of Miskolc. The university participate in national and international projects and they use the benefits of the research in developments. As the participants of innovations, they help in the introduction of new technical developments and the preparation of new products. Their operational experience is important for everybody.
