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  • Industrial Robotics for ERP Controlled Smart Factories
    1-9.
    Views:
    250

    At product manufacturing the time-to-market factor, the profitability and the delivered value define the success of an enterprise. The increasing number of modules in Enterprise Resource Planning (ERP) programs is a facing problem, when there is a margin between the manufacturing cells and the ERP. Nowadays, the connection between the industrial machines and the ERP is an important requirement especially at automated warehouses and smart factories. Other concerns at manufacturing are the maintenance schedules of the machines, and flexible and easy reconfiguration of the production lines or the production cells. Information technology provides solutions and software environments to implement complex production supervisor ERPs at smart factories. At a production line or an automated warehouse several technical parameters and information can influence the planning of the resources at the enterprise, like maintenance, machine error, stockpile, product ID, defective product ratios, etc. When there is machine maintenance, the company needs to order the service parts, as well as schedule the service time and the stop of the production line. In case of a machine error, the system can estimate the length of the service time from error messages, and reorganize orders, transportation, or even maintenance schedules of other machines. Our plug and play type robot and industrial automation controller project gives a solution for these hardware demanding needs.

  • Time Domain Analysis and Spectral Methods for Determining Rotational Speed of Rotary Machines
    1-8.
    Views:
    67

    Accurate estimation of rotational speed of rotary machines has usually high priority in technical applications. This information should be calculated for many diagnostic algorithms, control or regulation processes. Incorrectly estimated values could occur serious disturbances in the operation of machines. Additional instrumentation often may be obstructed due to lack of space, but the construct of the machine may also affect the accuracy of measurement. In such cases, vibration diagnostic tools can be the disposal of difficulty. Mounting an acceleration sensor onto the outer surface of the measured device is not a major challenge. In most cases using time, frequency or quefrency domain analysis, it is possible to estimate the rotational speed of the analysed rotary machine. The calculated spectra and cepstra can help to determine the rotational speed more easily and more accurate than the time domain methods. This paper presents the comparison of these methods in terms of their usability and rotational speed estimation accuracy. A possible error of traditional optical measurement due to misalignment and benefits of the other methods are illustrated in this article via measured data series of a Brushless DC (BLDC) motor driven system.

  • Performance Analysis of An Experimental Micro Flexible Manufacturing System (FMS)
    1-8.
    Views:
    85

    Due to advanced technology, it is very important the performance of FMS for sensivity, production quality, repeatability and energy consumptions. Flexible manufacturing systems (FMSs) are the most automated and technologically sophisticated of the machine cell types used to implement cellular manufacturing. An FMS usually has multiple automated stations and is capable of variable routings among stations, while its flexibility allows it to operate as a mixed model system. The FMS concept integrates many of the advanced technologies that we met in previous units, including flexible automation, CNC machines, distributed computer control, and automated material handling and storage.

    In this experimental investigation, vibration and accelerations analysis of an experimental FMS with 5 degrees of freedom robot manipulator are presented. Firstly, experimental measurement of accelerations and vibrations are trained with a vibration measurement system and sensors. However, the process of production of part is a cycle of exact production time.

  • Android Based Autonomous Mobile Robot
    1-4.
    Views:
    105

    The spreading of mobile robots is getting more significant nowadays. This is due to their ability to perform tasks that are dangerous, uncomfortable or impossible to people. The mobile robot must be endowed with a wide variety of sensors (cameras, microphones, proximity sensors, etc.) and processing units that makes them able to navigate in their environment. This generally carried out with unique, small series produced and thus expensive equipment. This paper describes the concept of a mobile robot with a control unit integrating the processing and the main sensor functionalities into one mass produced device, an Android smartphone. The robot is able to perform tasks such as tracking colored objects or human faces and orient itself. In the meantime, it avoids obstacles and keeps the distance between the target and itself. It is able to verbally communicate wit.

  • DC Motor Simulation with ARM Based Hardware in the Loop
    1-3.
    Views:
    86

    Hardware in the loop testing is increasingly important product testing for cutting down time to market. In my previous article I identified the parameters of a DC motor control system using system identification. An implementation of the resulting transfer function was developed on an ARM based hardware in the loop system and has been verified against the original system. The results show that the hardware in the loop system produces responses within tolerance to the stimulus signals and can be used for testing of controlsystems.

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