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Finite Element Analysis of Cellular Structures Using Ansys
197-204Views:368Additive manufacturing (AM) is a process in which the product is composed of overlapping layers of a material that is added using devices such as 3D printers. Its process has been evolving for decades and nowadays it can be used for several applications and with different materials. One modern usage is for medical and dental purposes. Since it became possible to print metal, it has been a good solution for bone implants, once it must be done with biomaterials and can now replicate the bone structure, for that unit cells should compose the implant. Both conditions are now possible to be achieved by AM, and the current study will analyze, using finite element method, the possibilities to create specimens for tests which the final product would result in a 3D printed bone implant.
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Use of ANSYS Software for the Acetabular Cup Structure Analysis out of the Hip Implant
1-6.Views:448Modelling the hip implant has been one of the most important researches over the past few decades. In addition, using the ANSYS software for this purpose is well-known procedure to understand the real reaction of the hip implant parts during the daily life of the installed part. This study is to focus on the practical part of the use of ANSYS software to analyse the performance of the hip implant through the feature of structure analysis available in the ANSYS. The research applies the static loads behaviour only with the help of the static structural analysis to view the advantages and the disadvantages of every design, which helps us estimate the implant’s behaviour. The study investigates the optimization of the acetabular cup using the lattice optimization along with the infill option available in the ANSYS software in order to optimize the stress and the fixture of the cup inside the pelvis.
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Solid-Lattice Stem Optimization Design for Hip Implants
39-46Views:529The goal of this study is analyzed and design a methodology to reduce stem mass, through topology and lattice optimization of a Ti-6Al-4V hip implant, meeting yield stress requirements. Four optimization cases were studied: Topology optimization (1), Lattice design 100% (2), Lattice design 50% (3), Lattice design 25% (4). Five load cases from a study were applied for each optimization cases: Combined (LC1), standing-up (LC2), standing (LC3), going up stairs (LC4), jogging (LC5). The optimized cases design reduced stem mass approximately by 30% (1), 5% (2) ,8% (3) and 2% (4), compared with the total stem hip Ti-6Al-4V implant.
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Comparative Study of Surface Treatment Procedures for Dental Implants
12-32Views:237Nowadays, the most common type of implant in dentistry is a partial tooth replacement, such as a crown, or a complete tooth replacement. Today, many manufacturers offer implants made of a wide variety of materials and designs. These restorations must meet strict standards, one of the most stringent being surface roughness. Since proper bone-to-implant contact only occurs with adequate surface roughness, several methods are used to achieve the correct value. After reviewing the results of experiments carried out by several research groups, it is concluded that the surface roughness, the shape of the implant fixation screw, the shape of the thread and the thread elevation used to achieve the desired roughness together determine the success of the implantation. The average surface roughness required for osseointegration is considered to be optimal for values between 1 and 100 µm. In most cases, the surface roughness of commercially available dental prostheses is Ra 1-2 µm, but this can be modified by various grinding, acid etching and polishing processes to suit the application. Acid etching is a common technique for roughness reduction, which is the most effective in reducing surface roughness of dental restorative materials (mostly titanium alloys), thus bringing the roughness within the desired range. The result of acid etching is influenced by the concentration of acid, the temperature of the acid bath and the time spent in the acid. The acid used for the surface treatment is important and is most commonly sulphuric acid, hydrochloric acid or hydrogen fluoride (HF) and combinations of these. The study shows that the most optimal results are obtained with HF. Replacements are nowadays largely made by additive manufacturing, which allows for customised replacements and, due to dimensional accuracy, reduces the time and cost of post-processing, i.e. the surface treatment can be used to achieve the desired surface roughness and size at the same time. As a result, newer materials are being used for clinical prostheses and surface treatment should be applicable to all materials. The most optimal solution is a combination of grit blasting and acid etching. With this technology, the surface roughness for all materials reaches the optimum value of 1-100 µm, sometimes 1-2 µm, but can be further reduced below 1 µm by polishing. The study investigates the role of surface roughness, the surface roughness should only be reduced up to a certain value, approximately 0.5 µm, as smooth surfaces have limited or no potential for osseointegration.
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Mechanical Design and Finite element Analysis for Acetabular cup
23-35Views:259Hip replacements typically consist of a four-part piece. Our research will focus primarily on the acetabular component. Several different types of materials can be used when creating a hip replacement implant ranging from plastic to titanium. Different materials are used to accommodate for allergic reactions or circumventing potential health risks. Aside from the material, the size of the components plays a factor in terms of durability; a larger diameter head might avoid dislodgement though it could increase wear and tear on the stems through constant friction. A patient’s force applied to the hip replacement is usually measured through a number of physical assessments. Finite element analysis (FEA), a computer-based method of data observation, allows for us to accurately simulate hip forces and their impact on the hip replacements. Through this, it becomes easier to predict and calculate the performance of specific designs. Generative systems can also be used to support performance analysis and optimization through assessing a multitude of cases, many of which apply in real-world scenarios. By applying both systems, we designed and modeled an acetabular cup that when measured decreased the mass from 129 grams initially down to 52 grams, a 60% decrease in total mass. Furthermore, the design we created lessened the trauma on the piece through distributing force across the entirety of the piece rather than specific segments only. This shows an increased durability and life expectancy when compared to usual acetabular cups.
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Topology Optimization of Acetabular Cup by Finite Element Simulation
22-34Views:573Hip replacements typically consist of a four-part piece. Our research will focus primarily on the acetabular component. Several different types of materials can be used when creating a hip replacement implant ranging from plastic to titanium. Different materials are used to accommodate for allergic reactions or circumventing potential health risks. Aside from the material, the size of the components plays a factor in terms of durability; a larger diameter head might avoid dislodgement though it could increase wear and tear on the stems through constant friction. A patient’s force applied to the hip replacement is usually measured through a number of physical assessments. Finite element analysis (FEA), a computer-based method of data observation, allows for us to accurately simulate hip forces and their impact on the hip replacements. Through this, it becomes easier to predict and calculate the performance of specific designs. Generative systems can also be used to support performance analysis and optimization through assessing a multitude of cases, many of which apply in real-world scenarios. By applying both systems, we designed and modeled an acetabular cup that when measured decreased the mass from 129 grams initially down to 52 grams, a 60% decrease in total mass. Furthermore, the design we created lessened the trauma on the piece through distributing force across the entirety of the piece rather than specific segments only. This shows an increased durability and life expectancy when compared to usual acetabular cups.
