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  • Evaluating the Efficiency of Polyhedral Mesh Elements in Solving the Problem of the Flow around Ship’s Rudder
    241-256
    Views:
    179

    Meshing is one of the crucial key features to the success of CFD based simulations, this study is evaluating the efficiency of polyhedral elements in solving the problem of the flow around ship rudder, using a Reynolds-averaged Navier-Stokes turbulence model (SST k-ω), and compares it to a tetrahedral based mesh, considering that polyhedral elements were neglected in the past due to difficulties in implementing them, this was solved by introducing a tool by ANSYS that converges tetrahedral elements to polyhedral element, and integrating it into FLUENT software, the model was validated by comparing it with previously validated model which used the full version of ANSYS, this study was concluded using the academic version, but still it was able to produce satisfying results in predicting the lift and the drag coefficient, the pressure around the rudder surface, the velocity and the turbulent kinetic energy, finally the mesh quality was evaluated using the orthogonal quality criteria, the results showed the supremacy of the polyhedral elements in saving time and computational resources and improving mesh quality, and keeping high level of accuracy in predicting the results.

  • Generative Design of a Mechanical Pedal
    48-58
    Views:
    722

    Nowadays, there are various tools that support the initial stages of design available to use for engineers, the traditional Computer-Aided Design (CAD) has been implemented in the engineering components design and replaced manual drafting. However, with the advances and the rapid technology development, new trends emerged to cope with this evolution, namely, Generative Design, Topology Optimization, and Generative Engineering Design. The method is based on numerical algorithms that generate a variety of design and modelling options based on the criteria and constraints set by the designer to allow further design exploration. Proposed in this paper is an implementation of the generative design of a mechanical pedal with further finite element analysis.

  • Exhaust System Muffler Volume Optimization of Light Commercial passenger Car Using Transfer Matrix Method
    132-138
    Views:
    169

    Nowadays, the automotive industry is focused on weight and size reduction. Main advantage of this weight and size reduction are improving the fuel economy. The specific fuel consumption of a vehicle can be improved through e.g. downsizing area of heat loss, if we focus on vehicle with weight reduction. Weight reduction can be done by replacing material or by changing the size (dimensions) of components. In the present work we have focused on Audi A6 muffler, troubleshooting and optimizing the muffler by changing pipe length of inlet and outlet, also by replacing the original mesh plate to porous pipe. Based on optimization, prototype has been built with the help of 3D design tool CATIA V5 and the calculations of transmission loss (TL) have been performed by MATLAB. Plane wave-based models such as the transfer matrix method (TMM) can offer fast initial prototype solutions for muffler designers. The principles of TMM for predicting the transmission loss of a muffler was used. Result of this present study of an existing muffler has been analysed and then compared with vehicle level test observation data. Noise level have been optimized for new muffler design. Other literatures were played significant rule for validate our results.

  • Numerical Modelling and Simulation of Sheet Metal Forming Process
    1-6.
    Views:
    113

    Simulation and modelling of sheet metal forming process are well common today in different industries (automotive, aerospace) and several research centers regarding its huge impact for both on production and reliability of the lifecycle of the equipment, and the quality of the product. However, to obtain the best configuration possible with the inputs parameters to achieve high level of production and increasing the durability of the tools needs some extra methods for the optimization for this problem using mostly finite element method cooperated with iterative algorithms based on Artificial Neural Network (ANN) [1]. Whereas this research is focused on modelling of stamping process of stainless steel AISI 304 to investigate to formability of the material, and studying the influence of the friction factor on the quality of the product as well the energy required for each set configuration.

     

  • Generative Design of Articulated Rod of Radial Engine
    36-47
    Views:
    405

    The constant need for improvement drives humans to look for the best possible option in every field. Computer Aided Design (CAD) is no exception, to follow the best method of designing a product and finalizing it, researchers came up with an idea to generate multiple designs using fixed input values and finalizing the most appropriate one. The objective is achieved using an iterative design process based on algorithms by a specific software. Generative design introduces a new experience based on the Integration of machine dynamics in the manufacturing of objects and about experience. In this work generative design method was investigated on an articulated rod, one of the most important components of the rotary engine, to effectively improve the overall working performance of the engine and enhance its performance by decreasing its mass. Since fuel consumption by the machine can be greatly reduced by lowering the mass, so the goal is to minimize the weight of the rod while mechanical characteristics have to be within the acceptable values. Also, finite element analysis (FEA) was investigated on the part as to ensure the reliability of the rod before and after optimization.

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