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Surface Quality of Carbide Metal After Electrical Discharge Machining
31-38Views:88Recently, the requirements for machining shape-complex products made of hard-to-machine materials, including carbide, have been increasing significantly. However, their machining is rather problematic. Additionally, a high-quality standard of the machined surface is generally required, not only in terms of roughness but also in terms of the geometric accuracy of the machined surface. All this while maintaining a high level of economy in the machining process. However, meeting these demanding requirements in real technical practice is not always an easy task. Moreover, in combination with modern machining processes, only a limited number of production technologies can meet this requirement. Therefore, due to the high demands placed on today's modern production and the required high standard of the machined surface, progressive EDM technology is increasingly finding its application. And it is through this progressive technology that it is possible to achieve relatively good success in carbide machining. The aim of this paper was therefore to describe in detail the results of an experimental investigation aimed at identifying the quality of the machined surface achieved in terms of the roughness parameters of the machined surface in the electrical discharge machining of selected types of carbides using a wire tool electrode.
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Efficiency of the Machining Process of Circular Shapes by Electrical Discharge Technology
53-61Views:76Due to its high machining precision, EDM technology is nowadays very important in the production of high-precision parts for various industries. The high precision of the machined surface in combination with the ability to machine circular surfaces brings, in addition to several advantages, some negatives. The most significant negative of this machining technology is the relatively low productivity as well as the overall production efficiency. The latter is affected by many accompanying phenomena. The main accompanying phenomenon that contributes to the decline in the overall economic efficiency of EDM is the microgeometry errors that occur due to the non-homogeneity of the EDM process. Another accompanying negative phenomenon is the geometric accuracy errors of the machined surface, as a consequence of systematic destruction of the wire tool electrode, faulty interpolation in its guidance, and, last but not least, its vibration. These aspects consequently lead to the requirement for multiple applications of additional finishing cuts, which significantly reduces the overall economic efficiency of the machining process. Therefore, the experimental research aimed to search for options that can effectively help to achieve higher productivity but especially the overall economic efficiency of the machining process.
