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Development and Characterization of Sisal Fiber Reinforced Polypropylene Composite Materials
348-358Views:332In most of the developing countries, plastic polypropylene is not fully recycled and converted in-to use after it is once used. Sisal fiber is also widely available in different developing countries like Ethiopia. Adding this two materials and developing automotive interior part was taken as a primary motive for it reduces cost and is environmentally friendly. Thus, the main purpose of this research is to develop composite material from natural fibre (sisal fiber) reinforced with recycled plastic waste (polypropylene) for interior automobile accessories specifically for internal door trim panel application. This research examines effect of fiber length, fiber loading and chemical treatment of fiber on the physical and chemical properties of the sisal fiber reinforced polypropylene (SFRPP) composite material. The waste polypropylene and the treated and untreated sisal fiber with variable length and weight ratio (fiber/matrix ratio) were mixed. Flammability of sisal fiber reinforced Polypropylene (SFRPP) composites material was examined by a horizontal burning test according to ASTM D635 and chemical resistance of the sisal fibre reinforced PP composites was studied using ASTM D543 testing method. The result on the flammability test shows that treated fiber has lower burning rate than untreated fiber and decreases with increase in fiber length and fiber loading. The resistance of the composites to water has increased as the fiber length increases and decreased as the fiber loading increase. Generally, SFRPP composite is found to have better resistance to water than NaOH and H2SO4 and treating the fiber has brought considerable improvement on chemical resistance of the composite. Fiber loading and fiber length has positive and negative effect on the flammability of the SFRPP composite respectively.
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Structural Analysis of Carbon Fiber-reinforced Thermoset Composite
36-46Views:163Materials are usually stronger in fibrous form than in bulk form. Composites are made from bonding two materials, where the reinforcement contributes with the outstanding natural properties and the matrix supports the fibers by transferring the loads between them, besides protecting the fiber from the environment hazards. Consequently, creating a strong composite that can be used in various applications and situations. In this academic work it is going to be analyzed how the composite made from carbon fiber and epoxy thermoset matrix behaves in specific situations, by making them in two different manufacturing methods. In addition, the analysis is going to be made in the laboratories of the university and then compared with computer analysis. So, the first phase of this academic work is being presented and highlighted below.
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A Slurry-Pot Abrasive Wear Test Device for Several Composite Materials
437-444Views:86To choose the proper material for agricultural machinery we tested several materials with abrasive cloth on the pin-on-plate test device. After having the pre-results, we launched more complex abrasive testing (slurry-pot) simulating more realistic mode with soils to investigate the abrasive wear mechanism and resistance of the selected up-to-date polymeric structural materials. for this, we developed a modified slurry-pot test machine that ensures the comparability of the materials over a wide range of conditions. Through this device, several parameters could be controlled like speed, the soil particle’s hit angle on the tested surface.
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Analysis of Vibration During Turning Process of Different Materials
200-205Views:105In this article, we would like to introduce the problems caused by vibrations in case of polymer turning processes. Nowadays there is a lot of research in this topic, to avoid the unnecessary phenomena of vibrations. The two most common methods are the Spindle Speed Variation (SSV), and the Vibration Assisted Machining (VAM). In case of SSV, the CNC machine can increase and decrease the speed of spindle continuously during turning which can significantly reduce the effects of chatter. This method is beneficial for longer workpieces when there is not any support except the chuck. Vibration-assisted machining can be used to minimise the problems caused by vibrations. VAM combines precision machining with small-amplitude tool vibration to improve the fabrication process. It has been applied to some processes ranging from turning, drilling to grinding. Based on the enumerated above we made some trial measurements about the basic vibrations of the turning tool shank. The tests were done on an NCT EUROturn-12B CNC machine which can found in the workshop of our institute. The tested material was Polyamide 6 because this is the most commonly used polymer in the industry. In the future, we would like to test some other basic and composite polymer materials too. The equipment was served by a specialist from SPM Budapest Kft. With these tests, our goal was to make sure that the equipment and the measuring setup are suitable for our future research.
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Structural Investigation of Granular Composites by Modern Methods
179-185Views:127Structural investigations of polymer-based particulate composites were carried out using modern test methods. We had composite sheets with different compositions and different injection molding speeds. In the polypropylene matrix, three types of glass beads were mixed in three weight percentages. In our investigations, the granular composites were studied with a widely used examination equipment, scanning electron microscope (SEM) and industrial computer tomography (CT) as a modern diagnostic tools. The purpose of the study was to investigate the distribution and interfacial adhesion of glass beads.
